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Renault Trafic Gearbox

Also known as Vauxhall Vivaro and Nissan Primastar


(5 speed & 6 speed) 2001-2010 PK5/PK6 PF5/PF6


BACKGROUND OF RENAULT TRAFIC
The current Renault Trafic resulted from a joint venture between German Opel, Japanese Nissan and French Renault. It is also sold as an Opel Vivaro, Vauxhall Vivaro and by Nissan as the Primastar.

Designed by Renault’s corporate design department based within the company’s Technocentre outside Paris, the Trafic was developed by the engineering team of Renault’s light commercial vehicle unit at Villiers-Saint-Fréderic. Manufactured by GM Manufacturing Luton at its plant in Luton—beside Primastar and the Vivaro—the Trafic was the first Renault vehicle to be built in the United Kingdom in more than 30 years.

In an agreement between Renault and Nissan, versions of the van are also manufactured at Nissan’s plant in Barcelona, Spain.The van exists in several versions, from a 3-seater with all the rear space available for loads, to a 9-seater. Its name is based on the French word for “trade” or “traffic” (depending on the context).

The van was designed by Renault in Paris, and both Renault and Opel versions are manufactured by Vauxhall at their plant in Luton. In 2012, UK production of the Vivaro totalled 36,982 and 16,483 for the Renault Trafic.

A mild facelift in 2006 saw the orange indicators swapped for clear ones more integrated into the headlamp housings. On the Vauxhall and Opel models, the indicators moved from the front bumpers, up into the headlamp housings, thus looking more similar to the Renault.


Model: 1.9 dCi; Engine type: 1,870 cc (114 cu in) I4 turbo; Power: 100 PS (74 kW; 99 hp); Torque: 240 N•m (177 lb•ft)


Model: 2.0 dCi; Engine type: 1,995 cc (122 cu in) I4 turbo; Power: 90 PS (66 kW; 89 hp); Torque: 242 N•m (178 lb•ft)


Model: 2.0 dCi; Engine type: 1,995 cc (122 cu in) I4 turbo; Power: 115 PS (85 kW; 113 hp); Torque: 290 N•m (214 lb•ft)


Model: 2.5 dCi; Engine type: 2,488 cc (152 cu in) I4 turbo; Power: 150 PS (110 kW; 148 hp); Torque: 320 N•m (236 lb•ft)


COMMON FAULTS
The weak point on these Renault Trafic gearboxes is the shaft bearing which tend to disintegrate early symptoms are a low whining sound. If the van is driven beyond this point the the bearing breaks up and drops the ball bearings into the gearbox causing it to jam the gear teeth and break them.
Whining from gearbox
Not going into some gears
Crunching into gears
Stuck in gear
Not going into gear

PRICES
We have a large stock of parts for Trafic gearbox and have a lot of experience in reconditioning the PK and the later PF transmissions . If you also require a 3 piece clutch we do not charge additional labour to fit it. All prices quoted are inclusive and all transmissions come come with a 6 month warranty.

PK5 £895 full recon with 6 months warranty 2001-2006
PK6 £895 full recon with 6 months warranty 2001-2006
PF5 £945 full recon with 6 months warranty 2006-2010
PF5 £945 full recon with 6 months warranty 2006-2010
*All prices correct at time of listing and may be subject to change please call for exact quote (small font bottom 6 size eg)